Atlas Copco central vacuum stations supply packaging lines at Tönnies BeefVacuum expertise helps beef stay contemporary for longer

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The Tönnies Group has constructed its bovine animal competence center in Badbergen, Lower Saxony. The cuts of beef are vacuum-packed in thermoforming and shrink-wrap machines, a process that has become extra environment friendly than ever following renovations on the website: Now, energy-saving Atlas Copco variable-speed vacuum pumps are used to create vacuum conditions at two central stations.What was a mixed slaughterhouse has turn into a “bovine animal competence center”: For many years, cattle and pigs were slaughtered and butchered on the same time in Badbergen on behalf of different corporations. In 2017, the Tönnies Group took over the site and decided to base its whole slaughtering operation in Badbergen – up until that point, this had taken place on the company’s primary site in Rheda-Wiedenbrück. In 2020, Tönnies Beef reopened the positioning after in depth conversion and renovation. The Group invested around 85 million euro in the building and state-of-the-art expertise at this website in a small town in northern Lower Saxony, between Oldenburg and Osnabrück. The slaughtering, butchering and finishing processes are based on the most recent cooling know-how, machine-based butchering and extremely automated selecting and delivery strains.
ราคาเกจวัดแรงดันลม of meat leave the location every single day and 95% of the animal – practically every thing – is utilized. This allows Tönnies to satisfy different consuming habits all over the world: While German shoppers choose lean beef, meat with a thick layer of fat is popular in Scandinavia and other European nations, based on the manufacturer’s website.
Efficient screw vacuum pumps provide forming, low and fine vacuums
“The cuts weigh between 1.5 and 9 kilograms after butchering,” explains Waldemar Metzger, Technical Manager of Tönnies Beef GmbH & Co. KG in Badbergen. The cuts are vacuum-packed for various major customers. For this objective, Tönnies has put in a quantity of packaging strains within the halls: Seven thermoforming roller machines and two robot-operated shrink-wrap packaging machines. Efficient Atlas Copco vacuum pumps are used within the systems to hoover pack the tubular/shrink luggage and thermoformed plastic trays, and to keep the meat really contemporary. They work in two stations and supply forming, low and fine vacuums.
The thermoforming machines equipped by vacuum station 1. There are 4 Atlas Copco GHS 585 VSD+ variable-speed, oil-injected screw vacuum pumps that evacuate the air up to 40 mbar (absolute), in addition to 4 small boosters that decrease the stress even additional to three mbar. One of the screw pumps supplies the forming vacuum for the thermoforming curler machines, which only require around 100 to 150 mbar for the forming process. The other vacuum pumps in this station are linked to the boosters. One of the pumps is redundant at any given time: This is also the case in the second vacuum station, which includes 5 GHS 730 VSD+ pumps that remove the air from the shrink bags on the Cryovac traces. “The measurement of the cuts of meat is mechanically detected by our methods,” explains Waldemar Metzger. “The packaging machines then automatically insert the cuts of meat into the tubular baggage, that are minimize to the proper size under a vacuum bell.” Under the hood, all ambient air is then evacuated in two stages until the strain is round three mbar (fine vacuum).
“With the forming vacuum – or thermoforming vacuum, as it’s also known as – the plastic tray is fashioned by cutting the foil roll,” says the Technical Manager. After filling the shell with smaller pieces of meat, the shell is “wed” to the quilt film: The device closes and seals the packaging airtight at three to 5 mbar utilizing the fine vacuum. Sorting machines assign the individual trays and tubular luggage to larger bins, that are then used to choose customized boxes for customer orders.
Efficient velocity regulation reduces vitality requirements by a third or extra
Waldemar Metzger has been working in Badbergen for 20 years and has been a half of the planning and execution levels of converting the mixed slaughterhouse to a purely beef operation from the very beginning. This included the choice to buy Atlas Copco variable-speed vacuum pumps. “As far as technology is worried, being ready to range the pace of the GHS vacuum pumps is crucial to us and saves vitality,” stresses the Tönnies worker. “Compared to fixed-speed machines, you’ll be able to reliably minimize down vitality necessities by around a 3rd – perhaps even by half, relying on the diversity issue.”
The controls on the vacuum pumps have a user-friendly plain text show, which additionally indicates the operating hours and maintenance intervals. Since the Atlas Copco pumps could be connected on to an exhaust system, it was attainable to use air-cooled pumps. According to the manufacturer, this improves the climate of the room; it’s not necessary to have the extra room cooling typically required when utilizing central vacuum techniques.
The venture was applied on site by and with Oliver Hornberg, Managing Director of Eugen Theis Vakuumtechnik in Werther. He delivered the pumps to Tönnies Beef, prepared to make use of – including a 400 m pipeline within the transformed slaughterhouse, measuring in places to a diameter of DN 300. เกจวัดแรงดันน้ำไทวัสดุ , Eugen Theis GmbH, was based in 1984 and focuses on vacuum expertise. In 1999, Hornberg took over the enterprise from its founder, Eugen Theis, and 20 years later, in late 2021, offered it to Atlas Copco after he could not find a successor. “Our two youngsters are pursuing different profession paths,” he says. Hornberg himself remains Managing Director even after the corporate was offered to Atlas Copco and is looking forward to vital growth beneath the umbrella of one of many world’s largest suppliers of vacuum pumps. The company already operates all through Germany: “From Flensburg in the north to Regensburg within the south and Halle (Saale) in the east,” he says, outlining the reach of his firm: This additionally contains Badbergen in the (north)west, as he generally stops by at Tönnies Beef to maintain up the machines.
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