Celeros Flow Technology injects new life into forty yr previous SAGD pump to increase heavy oil production for buyer

Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil recovery buyer, enabling them to extend manufacturing. The pump – a Mather & Platt BB5 – was more than forty years previous and had been subject to numerous post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of excessive stress, high temperature steam to enhance fluidity and permit the oil to be pumped to the surface. In order to spice up extraction on this project, the shopper wanted to increase water temperatures from 90° C to 140° C. However, there were issues that the present pump might not be in a position to deliver this requirement. Nozzle hundreds have been a selected concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their most well-liked provider of some 20 years, for help.
Mather & Platt is considered one of a quantity of heritage pump manufacturers for which Celeros Flow Technology provides full lifecycle support1. Their aftermarket engineering team undertook a thorough examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction process. The investigation revealed that the pump had suffered a number of seal failures over time that had damaged the stuffing field and affected operational effectivity. There had also been no maintenance interventions for decades – however the pump had never really failed.
เกจปรับแรงดันแก๊ส , Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the quality of the unique pump that it had continued to function in such harsh conditions and with no regular maintenance over such a protracted period of time. More importantly, it gave us confidence that a thorough overhaul could obtain the desired improvement in efficiency, saving the customer the price and lost production time that could be associated with sourcing and putting in a model new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal upgrade and Plan 23 seal flush to optimize pump performance. In addition, finite component analysis was undertaken to substantiate that the nozzle masses would withstand the specified temperature increase. As a result, the pump is now able to delivering steam on the greater temperatures required. The seal upgrades ensure it meets the latest specifications.
Concludes Mike Golds: “We are actually pleased with the outcome of the SAGD pump upgrade. It has not solely achieved the desired manufacturing increase for the client, but in addition offered a extra sustainable and cost-effective answer than total pump alternative. Using modern engineering and evaluation, we now have been able to give the existing pump a new lease of life and ensure it will proceed to carry out nicely for a lot of extra years.”
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