Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a manufacturer of business oil filtration systems, has helped to significantly improve the product quality of chilly rolling sheets for its metal trade consumer, by installing a FiltraMag+ 2.zero from Eclipse Magnetics within its annealing process.
Filtramag’s integral dual circulate technology ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The firm had previously used a standard magnetic curler separator to guard its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the collection performance was inadequate and significant issues were occurring with the quality of its finished products.
An ECL is used inside the metal industry to assist clean and strip the surface of the steel sheet of rolling dust through the use of an alkaline answer. เกจวัดแรงดันเบนซิน passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is simpler in cleansing chilly rolled metal than standard cleansing processes, the instability of the chemical compounds can and do cause problems.
Reduced effectiveness
Whilst a magnetic roll separator can supply a degree of safety inside these circumstances, its effectiveness may be considerably reduced, leading to contamination removing between 30-40%. Despite the magnetic roller being installed, the alkaline resolution was still heavily saturated with mud particles and was suffering from an unstable PH degree that combined had been leading to vital rusting in the course of the process leading to scratching of the ultimate product.
Filtramag+ offers fine particle extraction performance within chrome steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline answer is paramount to ensure optimum effectivity of the ECL and easily having any magnetic filter or separator isn’t guaranteed to resolve the ferrous contamination downside. The effectivity of the filtration is dependent upon the magnetic materials type, dimension of the magnet, magnetic energy and in addition the fluid flow dynamics. A low energy magnet or minimal exposure to the fluid will not carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing via the magnetic curler.
Prolonging pump lifespan
It is important not only to use the proper product for the process in query, but the greater level of solution safety offers additional benefits, together with prolonging the lifespan of the pump in addition to a discount in related prices associated to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, positioned on the return line, reduced contamination in this application throughout the alkaline solution from 400mg/m2 to only 30mg/m2 by removing the nice dust particles that had been causing problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and technique at KleenOil India defined: “The magnetic curler was not providing enough safety to the fluid in this software, and it highlights the significance of selecting the proper methodology of magnetic safety. Due to the fine particles circulating throughout the alkaline solution, vital rusting was being created through the ECL process that was inflicting harm to the steel sheet. We beneficial Filtramag+, a extremely effective magnetic filtration system to our shopper as its capability to remove even the best particles from fluids would considerably improve the issues that the enterprise was going through. By installing the Filtramag+, our consumer was instantly provided larger ranges of safety in opposition to the injury that had been being attributable to the contaminated answer. We work regularly with Eclipse Magnetics high-performance merchandise and at all times see important, optimistic results quickly after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it notably effective for use with supplies that have decrease magnetic permeability such as forged iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow technology making certain that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single cross via the filter.
As a result of the installation, the company is now not suffering from damaged finished components, has lowered its scrappage and waste, in addition to prolonging the life of the pump.
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