The UN has declared 2022 the “International Year of Glass”. This puts even more give consideration to production circumstances within the energy-intensive glass business, and environment friendly technologies along the complete worth chain are particularly in demand. Vacuum know-how additionally has a serious affect on sustainability in glass production – as a end result of secure vacuum is needed in many processes. Atlas Copco specializes in offering energy-efficient, intelligent, and sustainable vacuum solutions to producers worldwide. They have supplied the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ series of vacuum pumps are a spread of extremely environment friendly, intelligent vacuum pumps with Variable Speed Drive (VSD) technology.
Individual glass packaging for bottling companies
Noelle + von Campe produces particular person glass packaging for bottling companies. The individualized bottles and jars are given their shape and the ultimate contact using vacuum know-how. The ultimate contact contains adding a customer’s logo or identify. When shaping the glass, better embossing of the emblem or any lettering is achieved if the trapped air between the glass mould and the actual glass has been removed as best as possible. With an output of 650 million jars per 12 months, the proper vacuum system is a crucial factor for the efficiency of the entire plant for Noelle + von Campe. Atlas Copco, with its application experience and expertise in supplying vacuum pumps to the glass industry, is conscious of the exact necessities of the market. They have a protracted history in partnering with glass producers. Their options and installations are made to measure for each individual customer. This was one of the reasons Noelle + von Campe chose Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for their production facility.
Energy savings with Variable Speed Drive (VSD) expertise
The use of vacuum know-how alone saves plenty of energy: the same manufacturing end result is also achieved with compressed air however would consume more vitality. With its progressive motor idea for glass manufacturing, the Atlas Copco GHS VSD+ collection is likely considered one of the most energy-efficient oil-lubricated vacuum pumps in the marketplace: with the VSD variable pace control, the screw pumps could be tailored exactly and shortly to the respective vacuum requirement. Variable pace and the set point management offers optimum vacuum ranges. เพรสเชอร์เกจnuovafima installed at Noelle + von Campe have saved around 27% in energy costs.
Increased stability in the vacuum provide
The decreased vitality consumption isn’t the only benefit of the GHS VSD+ vacuum solution. The complete vacuum supply at Noelle + von Campe is now extra secure than before. „When we modify tools or adapt our processes, for example, the model new central vacuum system continues to reliably provide our entire production“ stories Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an important factor for us, because the reliable, uninterrupted vacuum supply in turn has a direct impact on the quality of our end merchandise. And when it comes to the quality of our jars and bottles, neither we nor our customers make any compromises“, Timo Scherf emphasizes.
Significantly faster amortization
According to Atlas Copco sales engineer Oliver Heitjohann, additional price reductions are generated by the ES central control: „The clever system coordinates using the vacuum pumps with each other – this saves much more costs, additionally for maintenance and electrical energy. A big benefit: the shoppers also obtain considerably sooner amortization“. The ES16 central controller can monitor and management multiple GHS VSD+ vacuum pumps simultaneously. The smart management system balances and optimizes the performance of all machines, reducing the overall power consumption. Compared to competitor merchandise, the intervals between maintenance are also longer. Other note-worthy options of the GHS 4600 VSD+ vacuum pump is its low noise degree, space-saving design and the fact that the pumps are provided in a single, compact housing. The set up is plug & play and is correspondingly uncomplicated.
More for much less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump collection thus put the finishing touches not solely to the products but also to the production process. This is where Atlas Copco’s extensive experience in working with glass producers pays off. That is why Atlas Copco additionally custom-made the piping of the vacuum pumps. Atlas Copco is thus, as it were, a one-stop shop for glass producers – from the pump to the connection techniques. And so, on stability, Noelle + von Campe gets more for much less: extra vacuum, extra control and extra stability for less power consumption and less effort.
Best regards
Oliver Schulz
on behalf of Atlas Copco Vacuum Technique
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PR Schulz
Oliver Schulz
Dipl.-Kfm.
Neuenbaumer Str.34
41470 Neuss
E-mail: info@pr-schulz.de
www.pr-schulz.de
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