SEEPEX 4.0 will showcase the world’s first mechanically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where it is going to be presenting the following era of pumps. The trade leader from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping on the main trade honest for water, sewage, waste and uncooked supplies management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump techniques and Digital Solutions once again demonstrates its market leadership in the field of intelligent and innovative solutions.
The similar applies to the other trade fair presentations featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be participating in the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is one other logical step from the world of analog products into the world of digital pumps and is when it comes to its technical design the only one of its type in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is consistently developing its digital services and products with ambition and fervour. The pump manufacturer combines its digital options with the normal pump business to offer its customers more time for the necessities, reduce costs and simplify processes.
At the world truthful for environmental technologies at the end of May, worldwide trade guests will experience the premiere of a totally automated solution with built-in Industry 4.0 features. The present premium model range SCT AutoAdjust offers revolutionary innovations within the area of progressive cavity pumps. Wrenches and so on. at the second are a thing of the past in phrases of maintenance. One click from a remote location and the stator is back in prime shape. The vary, which was developed on the premise of buyer necessities, makes upkeep work a lot easier and subsequently helps to save lots of time and prices. Retensioning ensures fixed pumping capability and high productivity. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, quickest and best maintenance work ever. Productivity is elevated and upkeep times are lowered to a minimum – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle prices are additionally significantly reduced. SCT AutoAdjust is available in a 1-stage and 2-stage version for pressures as much as eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design precept: the Smart Stator consists of two halves, so that upkeep could be simply performed by one individual. Suction or pressure traces no longer must be eliminated. With an built-in retensioning system, the clamping between the rotor and the stator can be adjusted for optimal conveyance if the move price is reduced as a end result of put on and tear. The latest growth, the SCT AutoAdjust, now automatically and hydraulically retensions the stator at the push of a button, without the need for any particular tools. The new SCT AutoAdjust generation permits the stator to be retensioned both conveniently from the management room by way of analogue sign strains or digitally through various fieldbus systems. Quick entry on web site at the pump may be achieved by way of a management panel or via Bluetooth using an app for Android and Apple tablets that are already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between sensible pumps, companies and processes. It bundles the information from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s own SCADA system. This enables focused evaluations and analyses that can be utilized for process optimization. All collected data is stored reliably and securely within the cloud. The real-time data from the monitoring service present suggestions on wear and tear or point out that spare parts are due for reordering quickly. เกจวัดแรงดันน้ําไทวัสดุ are prevented and system availability is increased. Reliable evaluations are used for preventive maintenance as outlined within the working and maintenance instructions primarily based on the operating hours for gearbox oil changes and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program additionally makes use of historic information to enable predictive maintenance forecasting and identification of irregular circumstances. By combining completely different sensor information, guidelines may be created to set off alarms. For instance, a reduced flow rate at elevated pump speed in comparison with the pump’s individual calibration curve would indicate pump wear. This implies that if unintentional course of adjustments are displayed, measures may be taken at an early stage. The deeper evaluation of all collected pump information additionally permits SEEPEX to make more correct life cycle predictions for each pump kind based on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX offers its customized system resolution that mixes the advantages of two pump technologies to move extremely dewatered sludge over long distances in a particularly energy-efficient method. เพรสเชอร์เกจลม compressed into plugs could be conveyed up to a thousand meters to its destination using pulses of compressed air within the pipes. For disposal corporations, this various to standard processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over long distances. The revolutionary combination of progressive cavity pump, extra polymer injection and pulsating compressed air utility allows compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system solution comes in the form of a package unit, which incorporates the pump, the devoted management logic, as properly as the polymer and, if desired, the compressed air parts. This pump may also be related to the Connected Services of SEEPEX as an expansion.
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