Celeros Flow Technology injects new life into 40 12 months outdated SAGD pump to increase heavy oil manufacturing for buyer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration buyer, enabling them to increase production. ราคาเกจวัดแรงดันลม – a Mather & Platt BB5 – was more than 40 years old and had been subject to numerous post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of high strain, excessive temperature steam to improve fluidity and allow the oil to be pumped to the floor. In order to spice up extraction on this challenge, the customer needed to extend water temperatures from 90° C to 140° C. However, there were considerations that the existing pump might not be succesful of ship this requirement. Nozzle masses were a specific concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their most popular provider of some 20 years, for help.
เกจวัดco2 & Platt is considered one of several heritage pump manufacturers for which Celeros Flow Technology provides full lifecycle support1. Their aftermarket engineering team undertook a thorough examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction process. The investigation revealed that the pump had suffered a selection of seal failures over time that had broken the stuffing box and affected operational effectivity. There had additionally been no maintenance interventions for decades – but the pump had never actually failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the standard of the original pump that it had continued to function in such harsh circumstances and with no common maintenance over such a protracted period of time. More importantly, it gave us confidence that a thorough overhaul could achieve the specified enchancment in performance, saving the client the fee and misplaced manufacturing time that can be related to sourcing and installing a new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal upgrade and Plan 23 seal flush to optimize pump efficiency. In addition, finite factor analysis was undertaken to confirm that the nozzle loads would withstand the specified temperature enhance. As a result, the pump is now capable of delivering steam on the higher temperatures required. The seal upgrades ensure it meets the latest specs.
Concludes Mike Golds: “We are really happy with the finish result of the SAGD pump upgrade. It has not solely achieved the desired production increase for the client, but in addition supplied a extra sustainable and cost-effective solution than complete pump substitute. Using trendy engineering and analysis, we’ve been able to give the present pump a new lease of life and guarantee it will proceed to carry out properly for many more years.”
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