KleenOil India, a manufacturer of industrial oil filtration methods, has helped to significantly enhance the product high quality of chilly rolling sheets for its steel business shopper, by putting in a FiltraMag+ 2.zero from Eclipse Magnetics within its annealing process.
Filtramag’s integral dual circulate expertise ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The firm had beforehand used a traditional magnetic roller separator to protect its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic performance of simply 6000 gauss, the collection efficiency was inadequate and significant issues had been occurring with the standard of its finished merchandise.
An ECL is used within the steel industry to assist clean and strip the surface of the steel sheet of rolling dust by using an alkaline solution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is simpler in cleaning chilly rolled steel than conventional cleaning processes, the instability of the chemicals can and do cause problems.
Reduced effectiveness
Whilst a magnetic roll separator can provide a stage of protection inside these circumstances, its effectiveness may be considerably lowered, leading to contamination removal between 30-40%. Despite the magnetic roller being put in, the alkaline answer was nonetheless closely saturated with dust particles and was affected by an unstable PH stage that combined had been leading to significant rusting through the course of leading to scratching of the final product.
Filtramag+ offers nice particle extraction performance inside stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline answer is paramount to ensure optimum effectivity of the ECL and simply having any magnetic filter or separator is not guaranteed to solve the ferrous contamination problem. The efficiency of the filtration depends on the magnetic material sort, dimension of the magnet, magnetic strength and likewise the fluid move dynamics. A low power magnet or minimal publicity to the fluid won’t carry out to the required levels. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing through the magnetic roller.
Prolonging pump lifespan
It is necessary not only to use the correct product for the process in query, but the larger degree of solution protection provides further benefits, including prolonging the lifespan of the pump as properly as a reduction in related costs related to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, positioned on the return line, lowered contamination in this utility throughout the alkaline solution from 400mg/m2 to only 30mg/m2 by removing the nice dust particles that were causing problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and technique at KleenOil India defined: “The magnetic curler was not providing sufficient protection to the fluid in this application, and it highlights the importance of choosing the right method of magnetic protection. Due to the fine particles circulating throughout the alkaline answer, vital rusting was being created during the ECL process that was causing harm to the steel sheet. We recommended Filtramag+, a highly effective magnetic filtration system to our client as its capacity to remove even the finest particles from fluids would considerably enhance the issues that the enterprise was dealing with. By putting in the Filtramag+, our shopper was immediately supplied larger levels of safety towards the harm that have been being brought on by the contaminated solution. We work frequently with Eclipse Magnetics high-performance products and at all times see vital, positive outcomes soon after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it significantly efficient to be used with supplies which have lower magnetic permeability corresponding to forged iron and tungsten carbide. ร้านซ่อมเครื่องวัดความดันomron is designed for harsh chemical wash techniques, with its dual-flow know-how guaranteeing that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single pass by way of the filter.
As a result of the installation, the corporate is not suffering from damaged completed elements, has decreased its scrappage and waste, as nicely as prolonging the life of the pump.
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