Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a manufacturer of industrial oil filtration techniques, has helped to significantly improve the product high quality of chilly rolling sheets for its steel trade client, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics inside its annealing process.
Filtramag’s integral dual circulate know-how ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The company had beforehand used a conventional magnetic roller separator to guard its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic efficiency of just 6000 gauss, the gathering efficiency was inadequate and significant issues were occurring with the standard of its completed products.
An ECL is used inside the steel business to help clear and strip the floor of the metal sheet of rolling dust by utilizing an alkaline solution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is more effective in cleansing cold rolled metal than standard cleansing processes, the instability of the chemical substances can and do cause issues.
Reduced effectiveness
Whilst a magnetic roll separator can provide a degree of safety inside these circumstances, its effectiveness could be significantly lowered, resulting in contamination removal between 30-40%. Despite the magnetic roller being installed, the alkaline resolution was still closely saturated with mud particles and was affected by an unstable PH stage that combined were leading to important rusting through the process resulting in scratching of the ultimate product.
Filtramag+ provides fantastic particle extraction performance inside chrome steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline answer is paramount to make sure optimal effectivity of the ECL and simply having any magnetic filter or separator just isn’t guaranteed to unravel the ferrous contamination drawback. The effectivity of the filtration is dependent upon the magnetic materials sort, measurement of the magnet, magnetic power and likewise the fluid flow dynamics. A low power magnet or minimal exposure to the fluid will not perform to the required levels. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing through the magnetic roller.
Prolonging pump lifespan
It is necessary not only to make use of the correct product for the method in query, but the higher degree of answer protection supplies additional advantages, including prolonging the lifespan of the pump as properly as a discount in associated costs related to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass manner, the Eclipse Magnetics’ Filtramag+, located on the return line, lowered contamination on this application inside the alkaline resolution from 400mg/m2 to simply 30mg/m2 by removing the fantastic dust particles that had been inflicting problems.
Filtramag’ เกจวัดแรงดันดิจิตอล -intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and technique at KleenOil India explained: “The magnetic roller was not providing sufficient safety to the fluid in this software, and it highlights the significance of choosing the proper methodology of magnetic safety. Due to the fantastic particles circulating inside the alkaline resolution, vital rusting was being created during the ECL process that was inflicting harm to the metal sheet. We recommended Filtramag+, a extremely efficient magnetic filtration system to our client as its ability to take away even the best particles from fluids would significantly enhance the issues that the business was facing. By putting in the Filtramag+, our shopper was instantly offered greater levels of protection towards the injury that have been being caused by the contaminated resolution. We work often with Eclipse Magnetics high-performance merchandise and at all times see significant, positive outcomes quickly after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it particularly effective to be used with supplies that have decrease magnetic permeability corresponding to forged iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow know-how ensuring that extraction charges are maximised as ferrous particles are exposed to the magnets twice on a single move by way of the filter.
As a results of the set up, the company is not affected by broken completed elements, has reduced its scrappage and waste, in addition to prolonging the life of the pump.
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