The UN has declared 2022 the “International Year of Glass”. This places even more give consideration to manufacturing situations within the energy-intensive glass trade, and efficient technologies along the whole value chain are significantly in demand. Vacuum expertise also has a serious affect on sustainability in glass production – as a end result of secure vacuum is needed in many processes. Atlas Copco makes a speciality of providing energy-efficient, intelligent, and sustainable vacuum solutions to producers worldwide. They have equipped the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ series of vacuum pumps are a variety of highly efficient, clever vacuum pumps with Variable Speed Drive (VSD) know-how.
Individual glass packaging for bottling firms
Noelle + von Campe produces individual glass packaging for bottling corporations. The individualized bottles and jars are given their shape and the ultimate contact utilizing vacuum know-how. The final touch contains including a customer’s emblem or identify. When shaping the glass, higher embossing of the brand or any lettering is achieved if the trapped air between the glass mildew and the actual glass has been removed as best as potential. With an output of 650 million jars per 12 months, the right vacuum system is a crucial component for the effectivity of the whole plant for Noelle + von Campe. Atlas Copco, with its utility experience and experience in supplying vacuum pumps to the glass industry, knows the exact necessities of the market. เกจวัดแรงดันsumo have a protracted historical past in partnering with glass manufacturers. Their solutions and installations are made to measure for every individual customer. This was one of many causes Noelle + von Campe selected Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for his or her manufacturing facility.
Energy savings with Variable Speed Drive (VSD) technology
The use of vacuum know-how alone saves plenty of power: the same manufacturing result is also achieved with compressed air however would devour more power. With its revolutionary motor concept for glass production, the Atlas Copco GHS VSD+ series is among the most energy-efficient oil-lubricated vacuum pumps on the market: with the VSD variable velocity management, the screw pumps could be tailored exactly and rapidly to the respective vacuum requirement. Variable velocity and the set point management offers optimum vacuum levels. The GHS VSD+ vacuum pumps put in at Noelle + von Campe have saved round 27% in energy costs.
Increased stability within the vacuum supply
The decreased vitality consumption isn’t the one advantage of the GHS VSD+ vacuum solution. The complete vacuum supply at Noelle + von Campe is now extra steady than before. „When we alter instruments or adapt our processes, for instance, the new central vacuum system continues to reliably provide our whole production“ reviews Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an essential issue for us, as a end result of the dependable, uninterrupted vacuum provide in flip has a direct impact on the quality of our finish products. And in terms of the quality of our jars and bottles, neither we nor our prospects make any compromises“, Timo Scherf emphasizes.
Significantly quicker amortization
According to Atlas Copco gross sales engineer Oliver Heitjohann, further cost reductions are generated by the ES central control: „The intelligent system coordinates using the vacuum pumps with one another – this protects even more prices, additionally for upkeep and electricity. A massive advantage: the shoppers also achieve considerably sooner amortization“. The ES16 central controller can monitor and management a quantity of GHS VSD+ vacuum pumps concurrently. The sensible management system balances and optimizes the performance of all machines, reducing the general energy consumption. Compared to competitor merchandise, the intervals between maintenance are additionally longer. เกจวัดแรงดันอากาศ -worthy options of the GHS 4600 VSD+ vacuum pump is its low noise stage, space-saving design and the fact that the pumps are provided in a single, compact housing. The installation is plug & play and is correspondingly uncomplicated.
More for much less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump series thus put the finishing touches not solely to the merchandise but also to the manufacturing process. This is the place Atlas Copco’s in depth experience in working with glass manufacturers pays off. That is why Atlas Copco additionally custom-made the piping of the vacuum pumps. Atlas Copco is thus, as it were, a one-stop shop for glass producers – from the pump to the connection methods. And so, on stability, Noelle + von Campe gets extra for less: more vacuum, more control and extra stability for less energy consumption and less effort.
Best regards
Oliver Schulz
on behalf of Atlas Copco Vacuum Technique
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PR Schulz
Oliver Schulz
Dipl.-Kfm.
Neuenbaumer Str.34
41470 Neuss
E-mail: info@pr-schulz.de
www.pr-schulz.de
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